surgigate.com

Production

3D Designing

We utilize AutoCAD and Solidworks for the design of our components and assemblies.

Forging

Our forging unit is equipped with a comprehensive set of machinery essential for producing a wide range of instruments featured in our catalog.

Annealing

Achieving the appropriate level of softness in forging is crucial for the production of high-quality machined components.

Shot Blasting

To ensure the appropriate surface after the forging process.

Machining

Explore our comprehensive selection of conventional and CNC lathes, machining centers, wire EDMs, drills, and a wide array of other machining equipment.

Heat Treatment

We maintain multiple vacuum furnaces to guarantee the ideal hardness for each instrument in our inventory.

Fitting

Manual and semi-automatic methods are employed to guarantee the precise alignment of instrument assemblies.

Surface Finishing

Multiple subprocesses are involved, including but not limited to grinding, polishing, vibratory finishing, and additional procedures.

Bead Blasting

Glass bead blasting is performed to guarantee that the surface finish meets our customers’ specifications and requirements.

Cleaning & Passivation

Ultrasonic and passivation systems with parametric control.

Electro Plating

Gold plating is carried out using 100% pure materials, guaranteeing both enduring surface finish and easy identification.

Electro Polishing

This guarantees thorough cleaning of tiny and minuscule surfaces.

Laser Marking

Explore our cutting-edge laser etching and marking systems, designed to create 3D data matrix codes that comply with UDI (Unique Device Identification) standards.

Weldings

Laser, Argon, Spot and Induction Welding systems are used throughout production

Injection Molding

We manufacture our plastic components in-house using our own molding machines.

 
Powder Coating

We utilize high-quality powder coating systems to ensure the desired thickness and maintain top-notch quality standards.

Screw Making

We manufacture our own screws, rivets, and fixtures for our instruments.

QA/QC

Multiple inspection and quality control procedures are implemented throughout the production process to minimize variations.

Sterilization

We provide three spacious EO sterilization chambers.

Cleanroom

Our ISO Class 7 cleanroom is an ideal environment for packaging a wide range of instruments for ethylene oxide (EO) sterilization.

Kit Packing

We provide blister, kit, and pouch packaging options that are ideal for packaging and sterilization within our own facility.